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Course Criteria
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2.00 Credits
An internship allows the student the opportunity to work in an actual industry setting. This site must provide the student with skill-building opportunities learned in previous courses of study and provide work that challenges the student beyond that of an unskilled worker. (Prerequisite: 12 hours of BIKE credits) (2 Credits: 0 lecture/0 lab/6 OJT)
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3.00 Credits
Learn how prototype parts and assemblies can be generated using CAD design data. Understand available processes to rapidly create functional objects, visual models, and working assemblies. Learn to apply a variety of rapid prototyping methods including: 3D Printing, Desktop Machining, Wood Router, Vacuum Forming, Laser Cutting, manual detailing and finishing (paint, decals, etc.). (Prerequisite: none) (3 credits: 2 lecture/1 lab)
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5.00 Credits
The objective of this class is to familiarize students with the composite materials layup process and the main types of composite fabrication. Students will learn the advantages and disadvantages of processes such as match molding, bladder blown compression, trapped rubber, RTM, and vacuum forming. Lab work will include building a carbon fiber based component using a wetlay process. Students will learn to identify problem molding areas and techniques used to best address these. (Prerequisite: none) (5 credits: 3 lecture/2 lab credits)
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3.00 Credits
This course covers materials commonly used in the construction of bicycle components and frames. The mechanical properties of each material type will be explored and compared in detail including composite materials. The advantages and disadvantages of utilizing different materials for various applications will be addressed. The fabrication properties of each material type will be explored and contrasted. The impact of secondary operations such as heat treatment or coating on the durability, strength, or other properties of materials will be covered. A practical application of spring design will be presented to demonstrate the dependencies between material properties and component performance. (Prerequisite: none) (3 credits: 2 lecture/1 lab)
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3.00 Credits
Provide instruction on mechanical design for the bicycle fabrication industry and applications. Course will cover Belts, Chain, Gear Drives, Lubrication, Couplings, Alignment, Bearings, Ball Screws, Seals, Clutches, Brakes, Vibration. Read blueprints and schematics to determine sequences of assembly. (Prerequisite: None) (3 credits: 2 lecture/1 lab)
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3.00 Credits
This course covers the basic principles of electrical theory and measurement, and common electrical bicycle systems. The fundamental concepts of electricity and electronics that involve direct current (dc), alternating current (ac), resistive circuits, inductance, capacitance, batteries, transformers, motors, and other electronic components are introduced. Electronic shifting and electronic peddle-assist systems are explored and analyzed. The safety aspects of working with electrical systems is covered. The course covers the use of test and measurement equipment commonly found in industry, including: pneumatically driven endurance testing, corrosion and heat testing, performance benchmarking (stiffness/strength), and impact failure testing. (Prerequisite: none) (3 credits: 2 lecture/1 lab)
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1.00 Credits
This course covers the physics that control the operation of bicycles. The concepts of balance, momentum, rolling resistance, aerodynamics, and stability will be explored in theory and during lab work. Also covered will be how energy is expended by the rider and how this energy is transferred into motion of the bicycle in terms of efficiency and power. Power losses such as aerodynamic drag, friction, and frame flex, and ergonomics will be explored. How electric assist can impact power will also be discussed. Additionally, the thermodynamics and heat transfer of braking systems and how this energy transfer can impact frame and wheel design, and brake component performance will be explored in the classroom and the lab. The concepts relating to rider fit and position on the bicycle relative to power and efficiency will be covered. A discussion of how loads are applied to the frame and wheels, and typical failure points is also covered. (Prerequisite: none) (1 credits)
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1.00 Credits
This course covers the personal protective equipment and safety procedures necessary to protect workers engaged in the design and development of bicycles. Emphasis is placed on the importance of training on the safe use of tools and equipment and to raise awareness of hazards. Knowledge of different types and classes of PPE and how to select the most appropriate protection depending on application and conditions of use. Understand how to don, size, and adjust PPE correctly. Understand the expected function and limitations of PPE. Understand how to interpret and respond to material safety data sheets (MSDS) when exposed to such materials and substances. Be knowledgeable of OSHA workplace regulations that govern safety requirements. Historical perspective of workplace safety. (Prerequisite: none) (1 credits)
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4.00 Credits
This course covers the Capstone project that will demonstrate and showcase the student's knowledge and skills developed over the course of the program. Students will develop a practical physical or virtual model, design concept or algorithm that is relevant to the build, design, or development of bicycles. Facility will assist students in their choice of projects and approve the selected project prior to kickoff. Students must adhere to a strict timeline and other Capstone guidelines. Students will be responsible for project management and presentation format. Students will present their project to facility, industry partners, and peers. Students will be judged on a number of scales predefined in the Capstone guidelines. (Prerequisite: none) (4 credits)
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2.00 Credits
This course covers the Capstone project that will demonstrate and showcase the student's knowledge and skills developed over the course of the program. Students will develop a practical physical or virtual model, design concept or algorithm that is relevant to the build, design, or development of bicycles. Facility will assist students in their choice of projects and approve the selected project prior to kickoff. Students must adhere to a strict timeline and other Capstone guidelines. Students will be responsible for project management and presentation format. Students will present their project to facility, industry partners, and peers. Students will be judged on a number of scales predefined in the Capstone guidelines. (Prerequisite: 12 hours of BIKE credits) (2 Credits: 0 lecture/4 lab)
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